Pilot Bioreactor Manufacturers
Are you searching for pilot bioreactor manufacturers & suppliers in India? Fermenter Technologies is the best choice for your laboratory pilot bioreactor price. We are working as a pilot bioreactor for the last 9+ years with the help of 10+ skilled engineers and 3000+ satisfied clients in 300+ industries served.
A pilot bioreactor refers to a small-scale version of a bioreactor system that is used to test and optimize bioprocesses before scaling them up to larger production levels. Bioreactors are devices that provide an ideal environment for the growth of microorganisms, such as bacteria, yeast, or mammalian cells, to produce various products or perform specific biochemical reactions.
Pilot bioreactors come in various configurations and sizes, ranging from benchtop units to larger vessels that can hold several hundred liters. The choice of the pilot bioreactor manufacturer depends on the specific requirements of the bioprocess under investigation. It’s worth noting that pilot bioreactors are typically used after initial laboratory-scale experiments have been conducted successfully. They bridge the gap between laboratory research and full-scale industrial production, allowing for a controlled evaluation and optimization of the bioprocess before implementation at a larger scale.
Overview of Pilot Bioreactor Features:
Pilot bioreactors are essential tools in bioprocessing, serving as a bridge between laboratory-scale experiments and full-scale production. They are designed to optimize conditions for both cell culture and microbial fermentation, providing flexibility and precision in various applications.
Key Features
- Scalability and Volume Options: Pilot bioreactors typically accommodate working volumes ranging from 10 to 35,000 liters, allowing for seamless transitions from small-scale research to larger production runs. This scalability is crucial for developing processes before industrial implementation.
- Modular Design: Many pilot bioreactors feature modular components that can be customized based on specific process requirements. This adaptability enhances their usability across different applications, whether for microbial or cellular cultures.
- Advanced Control Systems: Equipped with sophisticated monitoring technology, these bioreactors allow for precise manipulation of environmental parameters such as pH, temperature, and dissolved oxygen levels. This ensures optimal growth conditions and reproducibility in processes.
- Real-Time Monitoring: Integrated sensors enable real-time tracking of crucial parameters like pH, pO2, temperature, and foam levels. This capability is vital for maintaining ideal conditions throughout the fermentation process.
- Agitation and Aeration Systems: Pilot bioreactors often utilize advanced agitation systems, such as pitched-blade impellers or Rushton turbines, tailored for different organisms. Aeration is typically achieved through ring spargers or dip pipe spargers to ensure efficient gas delivery.
- Sterilization Capabilities: Many systems come equipped with sterilization features such as SIP (Sterilization In Place) capabilities, ensuring that the bioreactor can be effectively cleaned without disassembly.
- Customization Options: Users can customize various aspects of pilot bioreactors, including the addition of sensors, software interfaces, and specific vessel configurations to meet unique process needs. This flexibility is essential for adapting to various research and production requirements.
Benefits
- Enhanced Efficiency: The design and features of pilot bioreactors contribute to improved efficiency in bioprocessing outcomes. Advanced control systems and real-time monitoring help minimize downtime and optimize resource use.
- Cost-Effectiveness: By facilitating a smooth transition from lab-scale to production-scale processes, pilot bioreactors help reduce costs associated with scaling up operations. Their customizable nature allows for tailored solutions that can evolve with research needs.
- Robust Design: Made from durable materials like stainless steel AISI 304 and 316L, these bioreactors are built to withstand the demands of various bioprocesses while ensuring safety and reliability over time.
| Usage/Application | Industrial |
| Plant Design | Automated Heating System |
| Automation Grade | Semi-Automatic |
| Color | Stainless Steel |
| I Deal In | New Only |
| Frequency | 50Hz |
| Voltage | 440VAc |
| Country of Origin | Made in India |
| Minimum Order Quantity | 1 |